Dezhou Guanhua Textile Machinery Co.,Ltd

Open Compactor Machine

GHYL2200 Open Width Compactor This Open width compactor machine is used for compacting process of knitting fabrics. After worked by the machine, fabrics will get good hand feeling, eliminate wrinkles...

GHYL2200 Open Width Compactor
This Open width compactor machine is used for compacting process of knitting fabrics. After worked by the machine, fabrics will get good hand feeling, eliminate wrinkles of the fabrics, reduce washing shrinkage.

Machine Drawing:

Technical Flow:
Slide centering–Edage detective device–flat plate edge spreading device–fabrics guiding device–infeeding pin on system–steaming box–tentering exit–tension sensor–compacting unit–cool air exit-plaiting

Machine Advantages:
● Tenter frame is verticcal guide rail,which is easy to control the working width stability.
● The distance between the pins and felt is very small(coz of the vertial guide rail structure), hence, fabrics are easy to get good washing shrinkage.
● Germany brand digital type tension sensor, which could display the tension value of the fabrics from tenter frame to felt on the touch screen, and the machine could adjust the speed to adjust the tension automatically. So it could control the tension of the fabrics.
● Two pieces felt with 270 degree wrap angle, Big compacting area, better compacting result.
● Equips coolant air device, thus, fabrics could get stable size

Machine Technical Parameters and Specifications:

Nominal width 2200mm
Adjustable width 700-2100mm
Working speed 3-33m/min
Drying cylinder surface temperature 100-140℃
Applicable compressed air pressure 0.1-0.4MPa
Applicable steam pressure 0.3-0.6MPa
Motor drive power 30KW
Electric heat power 33KW
Dimension 15615mmX3600mmX2600mm
Machine weight 15T

Machine Structure
Infeeding Stenter Mechanism
Include slide centering device, edge detective device, flat plate edge spreading device,pin on plate device.

Steaming Device
● It is for moisture providing purpose, The nozzle adopts upper concave and lower protrude type to avoid steam condensation drops fall out.
● There is one ball valve on the main pipe to control the steaming volume.
● The steaming system also include steam-water sepertor and steam trap

Compact Setting Mechanism
● This part is the core device of compacting,consist of two sets heating cylinder and high temperature resistant felt, which has 270° big wrap angle.
● The fabrics enter the compacting unit through tenter mechanism spreading unit, under the mechanical action, the two sides of the fabric are compacting and setting. So the fabrics will be fully relaxed and contracted both vertically and horizontally. In a result, fabrics will have stable size, soft hand feeling surface.
● This mechanism adopts one set pneumatic adjust device to correct the felt snake shape movement path.
● The felt tighten is controlled by two sets pneumatic cylinders. When stop the machine,the felt is on relaxion status, which is good for felt to have a long lifespan.
● The first drying cylinder and felt linear speed is the machine’s main speed. The second drying cylinder, felt speed and precise folding speed changes according to the main speed. In the mean time, customer could adjust their individual speed according to different type fabrics. The adjustment is sensitive,which could guarantee the fabrics run under tension less status.

Machine Exit
Equips coolant air device, thus, fabrics could get stable size
The fabrics exit by plaiting

Machine Parts of the Machine:

Series Name Place of original
1 Felt (Thickness 20mm) China(import material)
2 Centering device China
3 Invert-er Delta of Taiwan
4 Low voltage components China
5 Touching screen Delta of Taiwan
6 Infra red temperature sensor China
7 Temperature controller Honeywell of USA
8 PLC Delat of Taiwan
9 Edge sensor  E+L German
10 Edge spreader  E+L German
11 Tension controller  E+L German
12 upper and lower overfeeding Taiwan
13 Stainless Steel steam box Made by ourselves
14 Oil free guide rail China
15 Metal hose China
16 Gear reducer Changzhou
17 Chains China
18 Stainless Steel pin plate(Germany pin) China

Machine Photos:

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